Automatic Fried Round Noodles Making Machine

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: WFP600
• Processing Material: Wheat Flour Material
• Application: Instant Noodle
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Product Shape: Round Shape
• Raw Material: Wheat Flour
• Voltage: Customer Settings
• Equipment Name: Instant Noodle Production Line
• Machine Material: Stainless Steel
• Warranty Period: 12 Months
• After Sales Service: Seller Send Engineer for Installation and Training
• Transport Package: Container
• Specification: 85m*7m*4.5m
• Trademark: dongfang
• Origin: China
• HS Code: 84381000
• Production Capacity: 60000-160000PCS/8h

Product Description

1.  New Type Round Non-Fried Instant Noodle Production Line
Round Non-Fried Instant Noodle Production Line is used to produce round non-fried instant noodle. It is a product developed and continuously improved by our company according to the market demand for many years. Using high-tech equipment and precision processing technology, it has the characteristics of high degree of automation and stable performance, and the products produced are neat in appearance and uniform in color and luster.
Round Non-Fried Instant Noodle Production Line is used for the continuous production of fried instant noodles with high production efficiency. The non-fried noodle can be rehydrated and eaten directly. The instant noodles after rehydration are soft and gluten; if eaten directly, the taste is crispy and the aroma is rich.
Compared with the standard configuration production line, the appearance of this production line is more neat and generous, the degree of automation is higher, the operation is more convenient, and it is suitable for users with high volume requirements.

Brief Introduce of Single Equipment
1.Brine Mixer
It consists of a mixing barrel, agitator, heating tube, liquid pipe and feed liquid pump. It is used to prepare mixed liquids such as salt, alkali, additives and water required for dough mixing.

2. Vibrating Sieve
Pour the raw materials that need to be screened or filtered into the center of the sieve. Through the constantly vibrating filter screen, some impurities in the raw materials are filter out.

3. Dual-axis Flour Mixing Machine
The place where flour and water are mixed and stirred. Dough mixing is the process of stirring flour and brine mixture in a certain proportion, so that the protein and starch in the flour absorb water and swell to form a flocculent dough. The flour mixer adopts a double-shaft structure, and the stirring paddle is in a spiral shape on the shaft. The two shafts rotate in opposite directions, so that the flour can fully absorb water and be uniform.

4.Ripening Conveyor
This machine is used to ripen the dough from the flour mixer. In the state of keeping warm and moisturizing, the dough move forward slowly with the conveyor belt in a static state, and mature naturally. When the dough reaches the end of the conveyor belt, the bar on the crushing device breaks the dough that may agglomerate into small pieces, and then falls into the hopper of the roller machine. The scraper sweeps off the dough stuck to the belt.

5.New Type Roller
The new type roller machine adopts an integral structure, the front and back are integrated, and the middle is uninterrupted. It consists of a feeding hopper, a feeding shaft, multiple groups of pressing rollers and the slitter device. The feeding shaft adopts four axis to make the feeding process continuous and uniform. The flour passes through the first group of roller to form a dough sheet, then the dough sheet is continuously rolled by the roller machine, and finally the dough sheet becomes a suitable thickness, which has the characteristics of smoothness and strong toughness. Each group of new pressure rollers adopts individual power, frequency control of motor speed, and alloy materials. In addition, the photoelectric tracking technology is used to automatically adjust the speed of the dough sheet conveying. The dough sheet is automatically feeding by conveyor belt. With electric and automatic control, all operations do not require manual labor. The end consists of a slitter and a forming device that makes the noodles become wave-shape. After the dough passes through the slitting machine and forming device, the noodles are cut to the appropriate width and made into a corrugated shape.

6.Multi-layer Noodle Steamer
The corrugated noodles are sent into the steamer with a mesh belt, and the noodles are gelatinized by steam heating, and the shape of the corrugated noodle is fixed.The steam box adopts a water-sealing structure to ensure that the steam does not leak. The upper cover can be lifted and lowered as a whole, which is convenient for cleaning. The mesh belt is made of stainless steel, which is safe and hygienic. Three-layer structure covers a small area.

7.Round Noodle Cutting Machine
This machine is used to cut the steamed corrugated noodles quantitatively, and then transport the noodle pieces to the noodle box of the fryer. Before cutting, the noodles are cooled by axial fan and sprayed by spraying device, and then stretched three times. Noodles become loose and easy to shape. The speed of the cutting knife can be adjusted.

8. Noodle Shaping Blowing Machine
The noodles falling into the noodle box are air-dried and shaped to make the noodle block even and flat.

9.Multi Layer Drying Machine
This dryer is the latest type of recent years, which adopts hot air drying technology. It improves the wind speed and temperature, also can ensure relative stability of noodle cakes, without shifting. The maximum temperature can reach 150 ºC, the scientific hot air circulation system makes full use of the heating energy, improves the baking effect. There are two zones, first zone 3 layer 18m, second zone 5layer 18m, include below two layer is cooling 9 mins. In general, drying time reaches about 40 minutes. The moisture content of non-fried instant noodles made is less than 10%, which is less than fried instant noodle.

10.Arringing Machine
Make the fried noodle pieces fall off from the noodle box, and separate the noodle slags from the noodle pieces. The noodle pieces are arranged in many orderly rows and transported to the cooling machine.

11.Cooling Machine
By the multiple fans in the machine, the fried high-temperature noodle blocks are quickly cooled to room temperature to prevent the noodle blocks from returning to moisture and prepare for the packaging process.

12.Check Conveyor
The noodle blocks are conveyed vertically, and only one noodle piece is allowed to pass at a time, which is convenient for manual or machine inspection and adjustment.

13.Packing machine
Fully automatic heat shrink film wrapping machine with shrink tunnel, apply to shrink wrap for paper noodle cup, bowl noodle and other product.

14.Electric Control panel
Main control device of production line.

Features of Instant Cup Noodles Production Line

1. The noodle blocks' shape is neat, the ripples and the color are uniform.
2. Fast production, large capacity, Steam saving, and low oil consumption.
3. Finished products meet food safety requirements. The production process conforms to safety operation standard
4. Good stability, low failure rate, simple operation and beautiful appearance.
5. PLC programmable controller realizes the full automation control of the production process, the synchronous speed regulation of the whole line of equipment, the monitoring and management of the data of a single equipment, and the remote cross-border monitoring can be realized through the Internet.
6. The parts or equipment of every link of the equipment in the entire production line in contact with food conform the requirements of FDA(Food and Drug Administration) food machinery. 304 stainless steel or food-grade materials are used to ensure the safety and health of noodle food.
7. All transmission parts have outer shields to ensure safe operation without accidents.

Our company has a complete the system of QoS(Quality of Service) guarantee including product development, manufacturing, pre-sales and after-sales . While manufacturing high-quality instant noodle production lines for customers, we also provide users with comprehensive services.
Pre-sale: Plant area planning; drawing production line layout; Selection of supporting equipment, purchasing; Product positioning analysis.
After-sales: Send installers to the site to install and debug the production line to produce qualified noodles; Training users how to operate the production line, maintenance, and production management; Free lifetime telephone consultation.




 2. Production processof fried instant cup noodle production line
     The instant cup noodle production line is composed of brine mixer, brine measuring device, dual-axis mixer, round shape aging machine, compound roller, single layer steamer, round noodle cutting and dividing machine (two times stretching), fryer, cooling machine, conveyor and other equipment connected. The whole line is frequency controlled and PLC controlled.

3.  Technical parameter
  output: 60000-160000 pcs/8h;
  roller pairs : 8pairs;
  Steam consumption: 1000-2800kg/h,steam pressure≥0.8Mpa;
  Installed capacity: around 100KW(not including packaging machine),380V,50Hz.

4. Product list for you to choose from

Capacity	Power	Steam consumption	Workshop for single layer steamer dimension(m)	Workshop for three layer steamer dimension(m)	Workers
60000pcs/8H	56 KW	1200-1400KG/H	75*5*4	60*5*4	4
80000pcs/8H	68 KW	1300-1500KG/H	80*6*4	65**4	4
100000pcs/8H	80 KW	1400-1600KG/H	90*6*4	70*6*4	4
120000pcs/8H	83 KW	1800-2200KG/H	100*6*4	75*6*4	5
160000pcs/8H	106 KW	2000-2200KG/H	100*7*4.5	80*7*4.5	5
200000pcs/8H	114 KW	2400-2600KG/H	110*8*4.5	80*8*4.5	5
workers:( not including packaging workers )

5. product details 

Aging Conveyor


Aging conveyor adopts the dough first-in-first-out conveying method to ensure the process stability; the dough is stationary on the conveyor belt, heat preservation, moisturizing, and natural aging; the dough does not sticky after being broken, and it enters the gap of the roller very smoothly; make noodle taste chewy and smooth.
 

 

The 800 New Type Roller Machine


The 800 new type Roller machine adopts a brand-new appearance design, which is beautiful and novel, giving people a completely new feeling. Adopting four-axis feeding, smooth feeding, ensuring the integrity of the noodle sheet, and excellent sheet forming effect; especially the effective combination of photoelectric tracking and automatic sheet feeding, which greatly reduces labor intensity

 

Waving
    After the noodle strip is cutted by the slitter, it enters the pattern forming device, and after it comes out, it forms a wave
 

 

Multi-layer Steamer

    Water-sealed multi-layer noodle steamer is a new product developed by our company. It has a smooth appearance and is water-tight and air-tight, which solves the problem that the traditional multi-layer steamer must be sealed with rubber strips. The internal steam pipes are carefully arranged to ensure the gelatinization effect and save a lot of steam. The upper cover can be lifted open. Make it easy and fast internal sanitation and cleaning.
 

 

Round noodle cutting machine


    The steamed noodles are cut to a fixed length after being sprayed by waterfall and with three times stretching, and then fall into the noodle box through the sliding floating bucket. The noodles can be stretched for three times to basically straighten the noodles, which provides good conditions for the automatic shaping machine in the subsequent process. The polymer splitter completely separates the noodles, and the new floating bucket can ensure that each noodle accurately falls into the center of the noodle box.

Blowing shaping machine


    The automatic air blowing and shaping machine is a product designed to replace labor. The rotating head rotates while blowing air to achieve the purpose of blowing and shaping the noodles. The shaping process is fully automated, stable and reliable

Fryer


    The fryer is the most critical equipment for producing instant noodles. The shape of the fryer is streamlined; the outer return of the noodle box reduces the height of the oil surface lengthens the oil drain section, adds strong oil blowers, and reduces the noodles oil content. 2-3% lower than similar products

 

Air-cooler machine


    The noodles enter the air-cooler, and they are blown quickly to cool down. Beautiful and smooth appearance, almost perfect internal design, overall, stylish and completely new. Two blowers on one side send air in, and an exhaust fan on the top exhausts the hot air outside. The arranging bar carries the noodles, which runs smoothly, neatly, and sanitarily.
 

 Details


Finished products
The size and weight of the noodle cake can be adjusted. such as 40g, 50g, 60g, 70g, 80g, 100g, etc. The packaging style of the noodle cake is bag, cup or 5-in-1 package. 
Can you tell me how many grams of dough you want to produce?


7.Our company
Why choose us:
1.We are manufacturer and also have our own foreign trade team.
2.We have professional R&D staff who can make different design for your special request
3.Our professional workers will make the perfect noodle machine for you
4.We can send our engineer to your country for assembling and traning,we will send 2 technician to buyer's factory and Train employees how to operate.
5.We can provide competitive price and high quality noodle machine to you.
 6. we have been engaged in manufacturing  Instant noodles making machine for 46 years, accumulating rich experience and enjoying high reputation.
7.  Long term cooperation with more than 100 customers in more than 50  countries. Provide free technical support and layout solutions for more than 1000 potential customers.
8.  we are manufacturer, Fast delivery and good service .All the machines are strictly inspected before making shipment. We can also provide customized equipment according to the noodle products you provide
9. We have ISO9001 and CE certificate,And more than 50 patent certificates
10. Different production line can make fried/non- fried instant noodle, cup noodles, indomie noodles, maggi cup noodles, koka instant noodles, instant ramen, nissin ramen spicy seafood, nissin ramen spicy seafood,chow mein noodles, korean cup noodles etc.
11.Excellent after-sales service: Life-long after-sales service guarantee. For our equipment/customers, we provide technical support for life except one year warranty.
12.Complete supply chain supporting: Not only can we recommend professional manufacturers of boilers and packaging machines that match the production line, but also help customers solve problems in seasoning and formula. And when the customer is inexperienced in noodle making industry,we can also offer experience and help.
13. Have a keen market insight: Long-term continuous cooperation with large brands make us always be at the forefront of the market, observe changes in the market situation, adjust and update new equipment in real time, and provide customers with solutions that are most in line with market development.




Eles products


Our customer

FAQ:

1. Q: Are you manufacturers?
     A: We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.
2. Q: What is your noodle machine for?
     A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
3. Q: How many countries have you exported to?
     A: we have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.
4. Q: What is your delivery time?
     A: 40-50days. For special request, we can deliver the machine within 30 days.
5. Q: What about aftersales service?
     A: We have 30 after-sales service staff with overseas service experience, will to assemble the machine and train the customer's workers when machine arrives.



After sales service commitment

In order to provide better service for customers, to make customers feel more at easy after cooperation with our company.
Our company promise as follows:
1. Three guarantees should be implemented within one year from the date of completion and commissioning of the equipment.
During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).
2.  After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.
3.  When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.
4.  After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply. 
5.  The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost.