The BFP800 new fried instant noodle processing complete process line developed by our company is a product based on multiple advantages and forward-looking considerations. The following is a detailed explanation, which fully demonstrates the excellent performance and market adaptability of this process line:
1. * * Advanced Technology * *:
-Advanced technological support means faster production speed, lower energy consumption, and stronger market competitiveness.
2. * * Reasonable process * *:
-Reasonable process design also ensures a balanced taste and nutrition of instant noodles, meeting consumers' dual needs for health and deliciousness.
3. * * Less personnel * *:
-The high degree of automation significantly reduces manual intervention and lowers labor costs.
-Reducing errors caused by manual operations and improving production consistency and stability.
4. High degree of automation:
-We have achieved full automation from raw material processing, molding, frying to packaging, improving production efficiency.
-Automated production reduces quality issues caused by human factors and enhances product reliability.
5. * * Remote control * *:
-The remote monitoring function enables management personnel to grasp the production status in real time and adjust production plans in a timely manner.
6. * * National standard material * *:
-High quality material selection helps to extend the service life of equipment and reduce long-term operating costs.
7. * * Popular instant noodle food processing equipment worldwide * *:
-This device has been widely used worldwide, demonstrating its technological maturity and market recognition.
-The technology standards that are in line with international standards enable products to easily enter the international market and expand their business scope.
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Technical parameters of instant noodle production line
output: 230000PCS/8H
roller pairs: 8 pairs
steam consumption:≥0.8Mpa;
Total Power:around 110KW not including packaging machine,380V,50Hz ;
Environment and working conditions of instant noodle production line
Industrial electricity, power supply, water and steam are required in the workshop.
Flow Chart
This is the whole process of instant noodles production. The flour processing into instant noodles requires more than ten units to complete continuously, with a high degree of automation.
Brine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine
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Parameter
We choose the instant noodle production line according to the capacity. how many capacity are you interested in?
model number |
capacity |
Power |
Steam consumption |
Workshop for single layer steamer dimension(m) |
Workshop for 3 layer steamer dimension(m) |
Workers |
BFP-200 |
40000bags/8H |
45KW |
1200-1300KG/H |
70*5*4 |
50*5*4 |
4 |
BFP-300 |
60000bags/8H |
56 KW |
1200-1400KG/H |
75*5*4 |
60*5*4 |
4 |
BFP-400 |
110000bags/8H |
83 KW |
1800-2000KG/H |
100*6*4 |
75*6*4 |
4 |
BFP-500 |
140000bags/8H |
90 KW |
1800-2100KG/H |
100*6*4 |
75*6*4 |
4 |
BFP-600 |
160000bags/8H |
106 KW |
2000-2200KG/H |
100*7*4.5 |
80*7*4.5 |
5 |
BFP-700 |
200000bags/8H |
114 KW |
2400-2600KG/H |
110*8*4.5 |
80*8*4.5 |
5 |
BFP-800 |
230000bags/8H |
125 KW |
2600-2800KG/H |
110*8*4.5 |
90*8*4.5 |
5 |
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workers:( not including packaging workers ) |
Product Unit machine
Here are some important equipment, which are necessary for the production of instant noodles.
The 800 New Type Roller Machine
The 800 new type Roller machine adopts a brand-new appearance design, which is beautiful and novel, giving people a completely new feeling. Adopting four-axis feeding, smooth feeding, ensuring the integrity of the noodle sheet, and excellent sheet forming effect; especially the effective combination of photoelectric tracking and automatic sheet feeding, which greatly reduces labor intensity
Waving
After the noodle strip is cutted by the slitter, it enters the pattern forming device, and after it comes out, it forms a wave
Multi-layer Steamer
Water-sealed multi-layer noodle steamer is a new product developed by our company. It has a smooth appearance and is water-tight and air-tight, which solves the problem that the traditional multi-layer steamer must be sealed with rubber strips
cutter and divider
The noodle cakes will be sent to the inlet of fryer by silica gel tray after cutting and folding, through sliding plate into stainless steel noodle boxes. We add the interval water spraying structure to ensure the noodle cakes into boxes smoothly. The improved folding device has advantages of low noise and flexible. It can still work properly when the speed of cutting achieving 125-500 pieces/min
Fryer
The fryer is the most critical equipment for producing instant noodles. The shape of the fryer is streamlined; the outer return of the noodle box reduces the height of the oil surface lengthens the oil drain section, adds strong oil blowers, and reduces the noodles oil content. 2-3% lower than similar products
Packing machine
Automatic bag noodle packaging machine with printing of date of production and date of expiration of product
Auto feeder can make the noodle cakes into a line, automatically.
Finished Products
The size and weight of the noodle cake can be adjusted. such as 40g, 50g, 60g, 70g, 80g, 100g, etc. The packaging style of the noodle cake is bag, cup or 5-in-1 package.
Can you tell me how many grams of dough you want to produce?
The flavors of instant noodles are indeed diverse and rich, not only meeting the taste needs of consumers in different countries, but also allowing consumers to mix according to their personal preferences. Here are some of the main flavors of instant noodles:
#1, Traditional Classic Flavors
1. * * Original flavor * *: also known as classic flavor, it has a rich flavor, simple ingredients, and a delicious taste, making it the first choice for many people.
2. * * Braised Beef Flavor * *: Popular for its rich beef broth base and mellow taste.
3. * * Spicy Beef Flavor * *: On the basis of braised beef flavor, spicy flavor is added, suitable for consumers who like spicy flavor.
4. * * Mushroom stewed chicken flavor * *: Using mushrooms and chicken as the main ingredients, the taste is delicious and nutritious.
#2, Sour and spicy flavor
1. Sour and Spicy Flavor: This type of instant noodle has been highly praised in recent years for its sour and spicy taste, refreshing mouthfeel, and high sales in stores.
2. * * pickled Chinese cabbage Beef Taste * *: It combines the sour taste of pickled Chinese cabbage with the delicious taste of beef, and has a unique taste.
#3, Seafood flavor
1. * * Seafood flavor * *: It is very popular among seafood lovers. It adds the essence of seafood flavor and tastes delicious.
2. Fresh Shrimp and Fish Plate Flavor: Using fresh shrimp and fish plates as the main ingredients, the taste is delicious and suitable for seafood enthusiasts.
#4, Meat flavor
1. * * Chicken flavor * *: Made from chicken soup and seasonings, it has a delicious taste and is loved by many consumers.
2. Meat Bone Soup Flavor: Instant noodles made mainly from meat bones have a strong meat aroma and are usually paired with seasonings such as seaweed and scallions for excellent taste.
#5, Other distinctive flavors
1. * * Fried Sauce Flavor * *: Composed of fried sauce and pancakes, it has a delicious taste, rich nutrition, and a chewy texture, which is loved by young people.
2. * * Braised Pepper Beef Flavor * *, * * Explosive Pepper Beef Flavor * *, * * Chopped Pepper Pork Rib Flavor * *, etc.: These flavors combine the spiciness of pickled peppers, explosive peppers, or chopped peppers with the deliciousness of meat, making them suitable for consumers who enjoy spicy flavors and meat.
In addition, there are also some local specialty flavors, such as pickled pepper shredded meat flavor, snow bamboo shoot shredded meat flavor, etc. These flavors usually combine local ingredients and seasonings to have unique flavors.
Overall, instant noodles have a wide variety of flavors that can meet the taste needs of different consumers. Whether consumers who enjoy traditional classic flavors or those who prefer sour, spicy, seafood, meat, or other specialty flavors, they can find their own taste in the instant noodle market. At the same time, consumers can also mix according to their personal preferences to create their own unique flavors.
Dongfang Company
Products including
Stick noodle production line with capacity of 10T/24H-100T/24H |
Fried and Non-fried instant noodle production line with cappacity of 120,000/24H-1,000,000/24H |
Noodle leaf production line |
Fresh noodle production line |
Freeze-dried noodle production line |
Chowmein(Hakka)noodle production line |
Hot-dried noodle production line |
R&D center
Partner
Certificate awarded
After sales service commitment
In order to provide better service for customers, to make customers feel more at easy after cooperation with our company.
Our company promise as follows:
1. Three guarantees should be implemented within one year from the date of completion and commissioning of the equipment.
During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).
2. After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.
3. When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.
4. After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply.
5. The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost.