Fried square instant noodle production line:
The fried instant noodle production line is an integrated, fully automatic instant noodle production line that encompasses dough mixing, aging, rolling, cutting, steaming, frying, and cooling processes. It features a modular design, achieving full-process automation from raw materials to finished products, making it an ideal choice for modern instant noodle manufacturing companies to increase production capacity and ensure product quality.
Product Features:
1. Efficient production
- High production speed with the ability to produce a large capacity in a short period, maximizing output and efficiency.
2. High automation
- PLC programmable controller realizes full automation control of the production,only needs 3 workers from flour to finished product.
3. Flexible application
- The line offers flexibility in product formulation, allowing for a wide range of noodle varieties to cater to different market preferences.
Technical parameters of 200 model:
Production capacity |
About 40,000bags/8h, 70g |
Frying times |
120s |
Noodle cake shape |
Square shape |
Equipment Dimension |
About L55×W4×H3 |
Roller width |
200mm |
Workshop requirement |
About L80×w8×h6 |
Flour mixing time |
About15min/time |
Electric three phase |
380v/50hz,three phase |
Aging time |
About15min/time |
Delivery time |
60days |
Steam consumption |
700kg/h |
Warranty |
1 year |
Steam boiler |
1 ton by user |
Total power |
About 60KW |
Steam Pressure |
0.8Mpa |
Payment term |
EXW or FOB |
Overall layout:
Production process:
Main machines of one production line:
Brine Mixer
Designed to prepare, cool and store brine solution, the brine mixer consists of a mixing barrel, agitator, heating tube, liquid pipe and feed liquid pump. It is used to prepare mixed liquids such as salt, alkali, additives and water required for dough mixing. Adopting brine mixer produces homogenous brine quickly, without deposits with the use of dry substances.
Dual-axis Flour Mixing Machine
Dough mixing is the process of stirring flour and brine mixture in a certain proportion, so that the protein and starch in the flour absorb water and swell to form a flocculent dough. The flour mixer adopts a double-shaft structure, and the stirring paddle is in a spiral shape on the shaft. The two shafts rotate in opposite directions, so that the flour can fully absorb water and be uniform.
Dough Ripening Conveyor
Maintaining constant temperature and humidity, the dough moves forward slowly with the conveyor belt in a static state, and achieves ripening naturally. When the dough reaches the end of the conveyor belt, the bar on the crushing device breaks the dough that may agglomerate into small pieces, and then falls into the hopper of the roller. The scraper sweeps off the dough stuck to the belt.
Noodle-Sheet Roller with 4-Axis Feed
The new type pressing roller adopts an integral structure, which consists of a feeding hopper, a feeding shaft, multiple groups of pressing rollers and the cutter. The feeding shaft adopts four axis to make the feeding process continuous. Made using alloy materials, each group of new pressure rollers adopts an individual motor, and features an inverter to control motor speed. In addition, the photoelectric tracking technology is used to automatically adjust the speed. The dough sheet is automatically fed by a belt conveyor. The rear section of pressing roller is designed with a roller cutter and a forming device that makes the noodles become wave-shape.
Multi-layer Noodle Steamer
The wave-shaped noodles are conveyed into the steamer with a wire mesh conveyor belt, which are gelatinized by steam heating to finalize the noodle shape. The steaming chamber adopts a water-sealing structure to ensure that the steam does not leak. The upper cover can be lifted and lowered as a whole, which is convenient for cleaning. The mesh belt is made of stainless steel, which is safe and hygienic. Three-layer structure covers a small area.
Square Noodle Cutting Machine
This noodle machine is used to cut and fold the steamed wave-shaped noodles quantitatively, and then transport the noodle blocks to the noodle box of the fryer. Before cutting, the noodles are cooled by axial fan and sprayed by spraying device. Noodles become loose and are easy to shape. The speed of the cutter can be adjusted.
Fryer
This noodle frying machine is used to fry the cut and formed noodle blocks at high temperature, so that they can be quickly dehydrated and fried to form crispy instant noodle blocks. The noodle fryer is divided into two zones, front and back. With self-controlled temperature, the color of the fried noodle blocks is uniform.
Noodle Cooling Machine
Featured a robust array of high-performance fans specifically designed to maximize cooling efficiency. These fans rapidly reduce the temperature of the freshly fried, high-temperature noodle blocks to room temperature at an optimized rate. The enhanced cooling efficiency not only prevents moisture absorption that could compromise the quality of the instant noodles but also expedites the production process, ensuring a higher output.
Finished products:
Certifications:
Packaging and delivery
FAQ:
1.Q:Are you manufacturer?
A:We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.
2.Q:What's your noodle machine for?
A:Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
3.Q:How many countries have you exported to?
A:We have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.
4.Q:What's the delivery time?
A:40-50days.For special request, we can deliver the machine within 30 days.
Any questions,please feel free to contact us!