professional instant cup noodles production line
According to the requirements of many foreign customers, our company has increased the investment in research and development of the fried instant noodle production line, improved the automation of the instant noodle production line, and greatly changed the product performance and appearance, especially the round instant noodle(cup noodle) production line. Its maximum production capacity per minute can reach 420 pieces, with obvious characteristics such as high efficiency, energy saving and small covering areas. The round instant noodle produced is golden in color, beautiful in appearance and smooth in taste, and has been recognized and praised by foreign customers. The produced noodles can be made into cup noodles, bowl noodles or bag noodles, and the packaging forms are various to meet the needs of different consumers.
High degree of automation, only 3 workers;
Product diversification: divided by capacity, 60,000 pcs/8 h, 80,000 pcs/8 h, 100,000 pcs/8 h, 120,000 pcs/8 h, 160,000 pcs/8 h etc. Customers can choose a production line with suitable capacity according to sales and market.
Because our company is a professional manufacturer in China, we can also customize the equipment according to the user's requirements or samples.
Features of Instant Cup Noodles Production Line
1. The noodle blocks' shape is neat, the ripples and the color are uniform.
2. Fast production, large capacity, Steam saving, and low oil consumption.
3. Finished products meet food safety requirements. The production process conforms to safety operation standard
4. Good stability, low failure rate, simple operation and beautiful appearance.
5. PLC programmable controller realizes the full automation control of the production process, the synchronous speed regulation of the whole line of equipment, the monitoring and management of the data of a single equipment, and the remote cross-border monitoring can be realized through the Internet.
6. The parts or equipment of every link of the equipment in the entire production line in contact with food conform the requirements of FDA(Food and Drug Administration) food machinery. 304 stainless steel or food-grade materials are used to ensure the safety and health of noodle food.
7. All transmission parts have outer shields to ensure safe operation without accidents.
Our company has a complete the system of QoS(Quality of Service) guarantee including product development, manufacturing, pre-sales and after-sales . While manufacturing high-quality instant noodle production lines for customers, we also provide users with comprehensive services.
Pre-sale: Plant area planning; drawing production line layout; Selection of supporting equipment, purchasing; Product positioning analysis.
After-sales: Send installers to the site to install and debug the production line to produce qualified noodles; Training users how to operate the production line, maintenance, and production management; Free lifetime telephone consultation.
2. Production processof fried instant cup noodle production line
The instant cup noodle production line is composed of brine mixer, brine measuring device, dual-axis mixer, round shape aging machine, compound roller, single layer steamer, round noodle cutting and dividing machine (two times stretching), fryer, cooling machine, conveyor and other equipment connected. The whole line is frequency controlled and PLC controlled.
3. Technical parameter
output: 60000-160000 pcs/8h;
roller pairs : 8pairs;
Steam consumption: 1000-2800kg/h,steam pressure≥0.8Mpa;
Installed capacity: around 100KW(not including packaging machine),380V,50Hz.
4. Product list for you to choose from
Capacity |
Power |
Steam consumption |
Workshop for single layer steamer dimension(m) |
Workshop for three layer steamer dimension(m) |
Workers |
60000pcs/8H |
56 KW |
1200-1400KG/H |
75*5*4 |
60*5*4 |
4 |
80000pcs/8H |
68 KW |
1300-1500KG/H |
80*6*4 |
65**4 |
4 |
100000pcs/8H |
80 KW |
1400-1600KG/H |
90*6*4 |
70*6*4 |
4 |
120000pcs/8H |
83 KW |
1800-2200KG/H |
100*6*4 |
75*6*4 |
5 |
160000pcs/8H |
106 KW |
2000-2200KG/H |
100*7*4.5 |
80*7*4.5 |
5 |
200000pcs/8H |
114 KW |
2400-2600KG/H |
110*8*4.5 |
80*8*4.5 |
5 |
|
workers:( not including packaging workers ) |
Parameters of noodle making production line
Dough mixer
Function: Is a key link of the fried instant noodle production line. The new type of mixer has improved the water inlet form, shaft end sealing form, and shaft blade connection.It has realized the characteristics of even and quick water feeding, no leakage.
Roller machine
Output: 140000PCS/8H
roller pairs: 6 pairs
Total Power:around 90KW not including packaging machine,380V,50Hz ;
Environment and working conditions of instant noodle production line
Ripen conveyor
Function:adopts the dough first-in-first-out conveying method to ensure the process stability; the dough is stationary on the conveyor belt, heat preservation, moisturizing, and natural aging; the dough does not sticky after being broken, and it enters the gap of the roller very smoothly; make noodle taste chewy and smooth.
Three-layer steamer
Function: Water-sealed multi-layer noodle steamer The internal steam pipes are carefully arranged to ensure the gelatinization effect and save a lot of steam. The upper cover can be lifted open. Make it easy and fast internal sanitation and cleaning.
Fall into box
The steamed noodles are cut to a fixed length after being sprayed by waterfall and with three times stretching, and then fall into the noodle box through the sliding floating bucket. The polymer splitter completely separates the noodles, and the new floating bucket can ensure that each noodle accurately falls into the center of the noodle box
Fryer
Function: the outer return of the noodle box reduces the height of the oil surface lengthens the oil drain section, adds strong oil blowers, and reduces the noodles oil content. 2-3% lower than similar products, which reduces production costs and improves efficiency; multi-zone oil inlet and tube-in-tube injection ensures that the temperature of the oil pan is uniform, and the color of the noodles after the fried is consistent
Cooler
Function: The noodles enter the air-cooler, and they are blown quickly to cool down. Two blowers on one side send air in, and an exhaust fan on the top exhausts the hot air outside. The arranging bar carries the noodles, which runs smoothly, neatly, and sanitarily
The instant noodle production line is composed of brine mixer, brine measuring device, dual-axis mixer,aging machine,compound roller, multi-layer steamer, square noodle cutting and dividing machine, fr
yer, cooling machine, conveyor and other unit machines.
model number |
capacity |
Power |
Steam consumption |
Workshop for single layer steamer dimension(m) |
Workshop for 3 layer steamer dimension(m) |
Workers |
BFP-200 |
40000/8H |
45KW |
1200-1300KG/H |
70*5*4 |
50*5*4 |
4 |
BFP-300 |
60000/8H |
56 KW |
1200-1400KG/H |
75*5*4 |
60*5*4 |
4 |
BFP-400 |
110000/8H |
83 KW |
1800-2000KG/H |
100*6*4 |
75*6*4 |
4 |
BFP-500 |
140000/8H |
90 KW |
1800-2100KG/H |
100*6*4 |
75*6*4 |
4 |
BFP-600 |
160000/8H |
106 KW |
2000-2200KG/H |
100*7*4.5 |
80*7*4.5 |
5 |
BFP-700 |
200000/8H |
114 KW |
2400-2600KG/H |
110*8*4.5 |
80*8*4.5 |
5 |
BFP-800 |
230000/8H |
125 KW |
2600-2800KG/H |
110*8*4.5 |
90*8*4.5 |
5 |
|
|
workers:( not including packaging workers ) |
Cooperative enterprise
7.Our company
Why choose us:
1.We are manufacturer and also have our own foreign trade team.
2.We have professional R&D staff who can make different design for your special request
3.Our professional workers will make the perfect noodle machine for you
4.We can send our engineer to your country for assembling and traning,we will send 2 technician to buyer's factory and Train employees how to operate.
5.We can provide competitive price and high quality noodle machine to you.
6. we have been engaged in manufacturing Instant noodles making machine for 46 years, accumulating rich experience and enjoying high reputation.
7. Long term cooperation with more than 100 customers in more than 50 countries. Provide free technical support and layout solutions for more than 1000 potential customers.
8. we are manufacturer, Fast delivery and good service .All the machines are strictly inspected before making shipment. We can also provide customized equipment according to the noodle products you provide
9. We have ISO9001 and CE certificate,And more than 50 patent certificates
10. Different production line can make fried/non- fried instant noodle, cup noodles, indomie noodles, maggi cup noodles, koka instant noodles, instant ramen, nissin ramen spicy seafood, nissin ramen spicy seafood,chow mein noodles, korean cup noodles etc.
11.Excellent after-sales service: Life-long after-sales service guarantee. For our equipment/customers, we provide technical support for life except one year warranty.
12.Complete supply chain supporting: Not only can we recommend professional manufacturers of boilers and packaging machines that match the production line, but also help customers solve problems in seasoning and formula. And when the customer is inexperienced in noodle making industry,we can also offer experience and help.
13. Have a keen market insight: Long-term continuous cooperation with large brands make us always be at the forefront of the market, observe changes in the market situation, adjust and update new equipment in real time, and provide customers with solutions that are most in line with market development.
Eles products
FAQ:
1. Q: Are you manufacturers?
A: We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.
2. Q: What is your noodle machine for?
A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
3. Q: How many countries have you exported to?
A: we have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.
4. Q: What is your delivery time?
A: 40-50days. For special request, we can deliver the machine within 30 days.
5. Q: What about aftersales service?
A: We have 30 after-sales service staff with overseas service experience, will to assemble the machine and train the customer's workers when machine arrives.
After sales service commitment
In order to provide better service for customers, to make customers feel more at easy after cooperation with our company.
Our company promise as follows:
1. Three guarantees should be implemented within one year from the date of completion and commissioning of the equipment.
During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).
2. After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.
3. When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.
4. After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply.
5. The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost.