Product Introduction Of Type 1200 Fried Instant Production Line with capacity 400,000 bags/8hour
The fried instant noodle production line is a square noodle production line researched and developed by our company in 1990. After more than 30 years of continuous updating, replacement and improvement, it has become a series of products that are very popular among domestic and foreign customers. The size and gram weight of the noodle block can be adjusted. Each instant noodle production line can be equipped with two sets of noodle boxes, producing two various sizes of noodle blocks help customers increase the variety of noodle blocks. The degree of automation is higher, and the production from flour to finished products can be fully mechanized, with only 3 operators. The capacity can reach from60000pcs to 400,000 pcs/8h, which fully satisfy the needs of large enterprises.
The fried instant noodle production line can produce many kinds of products, such as Indomie noodles, Nissin Foods, Maggi, MAMA, Wai Wai, Shin Ramyun, Master Kong, etc. Moreover, the instant noodle production line can also be customized according to the samples provided by the customer. This is an important reason why customers in more than 50 countries have been cooperating with our company for a long time.
Features of Instant Noodle Production Line
1. The noodle blocks' shape is neat, the ripples and the color are uniform.
2. Finished products meet food safety requirements. The production process conforms to safety operation standard
3. PLC programmable controller realizes the full automation control of the production process, the synchronous speed regulation of the whole line of equipment, the monitoring and management of the data of a single equipment, and the remote cross-border monitoring can be realized through the Internet.
4. The parts or equipment of every link of the equipment in the entire production line in contact with food conform the requirements of FDA(Food and Drug Administration) food machinery. 304 stainless steel or food-grade materials are used to ensure the safety and health of noodle food.
5. All transmission parts have outer shields to ensure safe operation without accidents.
Technical parameters of instant noodle production line
output: 400000PCS/8H
roller pairs: 9pairs
steam consumption:≥0.8Mpa;
Total Power:around 160KW not including packaging machine,380V,50Hz ;
Environment and working conditions of instant noodle production line
Industrial electricity, power supply, water and steam are required in the workshop.
Flow Chart
Brine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine
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Parameter
We choose the instant noodle production line according to the capacity. how many capacity are you interested in?
| model number |
capacity |
Power |
Steam consumption |
Workshop for single layer steamer dimension(m) |
Workshop for 3 layer steamer dimension(m) |
Workers |
| BFP-200 |
40000pcs/8H |
45KW |
1200-1300KG/H |
70*5*4 |
50*5*4 |
4 |
| BFP-300 |
60000pcs/8H |
56 KW |
1200-1400KG/H |
75*5*4 |
60*5*4 |
4 |
| BFP-400 |
110000pcs/8H |
83 KW |
1800-2000KG/H |
100*6*4 |
75*6*4 |
4 |
| BFP-500 |
140000pcs/8H |
90 KW |
1800-2100KG/H |
100*6*4 |
75*6*4 |
4 |
| BFP-600 |
160000pcs/8H |
106 KW |
2000-2200KG/H |
100*7*4.5 |
80*7*4.5 |
5 |
| BFP-700 |
200000pcs/8H |
114 KW |
2400-2600KG/H |
110*8*4.5 |
80*8*4.5 |
5 |
| BFP-800 |
230000pcs/8H |
125 KW |
2600-2800KG/H |
110*8*4.5 |
90*8*4.5 |
5 |
| BFP-1200 |
400000pcs/8H |
165 KW |
3200-3500KG/H |
120*8*4.5 |
100*8*4.5 |
5 |
| |
|
| workers:( not including packaging workers ) |
Product Unit machine
Here are some important equipment, which are necessary for the production of instant noodles.
The 1200 New Type Roller Machine
The 1200 type Roller machine adopts a brand-new appearance design, which is beautiful and novel, giving people a completely new feeling. Adopting four-axis feeding, smooth feeding, ensuring the integrity of the noodle sheet, and excellent sheet forming effect; especially the effective combination of photoelectric tracking and automatic sheet feeding, which greatly reduces labor intensity
The place where flour and water are mixed and stirred. Dough mixing is the process of stirring flour and brine mixture in a certain proportion, so that the protein and starch in the flour absorb water and swell to form a flocculent dough. The flour mixer adopts a double-shaft structure, and the stirring paddle is in a spiral shape on the shaft. The two shafts rotate in opposite directions, so that the flour can fully absorb water and be uniform.
This machine is used to ripen the dough from the flour mixer. In the state of keeping warm and moisturizing, the dough move forward slowly with the conveyor belt in a static state, and mature naturally. When the dough reaches the end of the conveyor belt, the bar on the crushing device breaks the dough that may agglomerate into small pieces, and then falls into the hopper of the roller machine. The scraper sweeps off the dough stuck to the belt.
The corrugated noodles are sent into the steamer with a mesh belt, and the noodles are gelatinized by steam heating, and the shape of the corrugated noodle is fixed.The steam box adopts a water-sealing structure to ensure that the steam does not leak. The upper cover can be lifted and lowered as a whole, which is convenient for cleaning. The mesh belt is made of stainless steel, which is safe and hygienic. Three-layer structure covers a small area.
This machine is used to cut and fold the steamed corrugated noodles quantitatively, and then transport the noodle pieces to the noodle box of the fryer. Before cutting, the noodles are cooled by axial fan and sprayed by spraying device. Noodles become loose and easy to shape. The speed of the cutting knife can be adjusted.
This machine is used to fry the cut and formed noodle blocks at high temperature, so that they can be quickly dehydrated and dried to form crispy instant noodle blocks. The fryer is divided into two areas, front and back, the temperature is self-controlled, and the color of the fried noodle blocks are uniform.
By the multiple fans in the machine, the fried high-temperature noodle blocks are quickly cooled to room temperature to prevent the noodle blocks from returning to moisture and prepare for the packaging process.
In addition to storing oil in the hydraulic system, the oil tank also plays the role of heat dissipation, separation of air bubbles in the oil, precipitation of impurities, and continuous oil supply.
The noodle blocks are conveyed vertically, and only one noodle piece is allowed to pass at a time, which is convenient for manual or machine inspection and adjustment.
Details
Finished Products
The size and weight of the noodle cake can be adjusted. such as 40g, 50g, 60g, 70g, 80g, 100g, etc. The packaging style of the noodle cake is bag, cup or 5-in-1 package.
Can you tell me how many grams of dough you want to produce?
Cooperative enterprise
Certification
OUR COMPANY
Henan DongFang Noodle Machine Group Co., Ltd. was founded in 1975, It is a high-tech company famous in China and abroad for its research and development, manufacture and sale of "DONG FANG" brand stick noodle machines and instant noodle machines and other food machinery.
The company's main products, the whole set of stick noodle machine and instant noodle machine have passed ISO9001 and CE international certification,and has been leading the technology trend of the industry.
About us:
1. We are manufacturer and also have our own foreign trade team.
2. We have professional R&D staff who can make different design for your special request
3. Our professional workers will make the perfect noodle machine for you
4. We can send our engineer to your country for installation and training, we will send 2 technician to buyer's factory and Train employees how to operate.
5. We can provide competitive price and high quality noodle machine to you.
6. We have been engaged in manufacturing Instant noodles making machine for 46 years, accumulating rich experience and enjoying high reputation.
7. Long term cooperation with more than 100 customers in more than 50 countries. Provide free technical support and layout solutions for more than 1000 potential customers.
8. We are manufacturer, Fast delivery and good service. All the machines are strictly inspected before making shipment. We can also provide customized equipment according to the noodle products you provide
9. We have ISO9001 and CE certificate, And more than 50 patent certificates
FAQ:
1. Q: Are you manufacturers?
A: We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.
2. Q: What is your noodle machine for?
A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
3. Q: How many countries have you exported to?
A: we have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.
4. Q: What is your delivery time?
A: 40-50days. For special request, we can deliver the machine within 30 days.
5. Q: What about aftersales service?
A: We have 30 after-sales service staff with overseas service experience, will to assemble the machine and train the customer's workers when machine arrives.
After sales service commitment
In order to provide better service for customers, to make customers feel more at easy after cooperation with our company.
Our company promise as follows:
1. Three guarantees should be implemented within one year from the date of completion and commissioning of the equipment.
During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).
2. After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.
3. When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.
4. After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply.
5. The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost.
Service commitment
This series of products have the characteristics of new technology, reasonable technology, stable operation and convenient maintenance. And be responsible for installation, commissioning equipment and training operator
Thank you for your review!
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