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Function of Non-fried instant noodle production line
The drying method of non-fried instant noodles is "hot air drying". The fat content and heat of the dried instant noodles are greatly reduced, and there is no excess oil. It is the "healthy" instant noodles that people praise highly.
The non-fried instant noodles production line is the most recommended product of our company. It has short drying time and fast drying speed, and there is no difference between the produced non- fried noodle cake and fried noodle cake except oil-free.
The hot-air drying instant noodle production line produced by our company is equipped with a hot-air dryer to dry the noodle blocks. It is an automatic non-fried instant noodle production equipment. The noodle block produced is square, and the dryer can be divided into three-layer dryer, five-layer dryer or seven-layer dryer. Through chain transmission, the noodle block in the noodle box is dried in the process of running in the dryer, and the water is discharged out of workshop.
The hot air dryer occupies a small area and does not require manual operation. The well-designed air duct system ensures that the wind go through the noodle blocks. The dryer runs smoothly and reliably, and the noodle blocks does fall off. After drying, it is easy to take off the box. The heat energy is recycled and heated step by step. After fully use, heat is discharged outdoors with the damp steam. The noodle blocks produced have high water content, beautiful appearance and good taste.
Non-fried instant noodles are currently a very popular product. They can be sold directly through the Internet, with fast delivery, large profits, healthy and nutritious products, and are the preferred products of consumers.
The characteristics of the non fried hot air drying instant noodle production line are mainly reflected in the following aspects:
1. Composition of production line
The non fried hot air drying instant noodle production line mainly consists of a fully automatic powder supply system, noodle conveying system, rolling system, multi-layer steaming box, cutting and box feeding equipment, and hot air drying machine. These devices work together to form a complete production process from raw material supply to finished product packaging.
2. Hot air drying technology
Hot air drying technology uses air indirectly heated by steam under normal pressure as a drying medium to dry noodles. Hot air, under set temperature and humidity conditions, comes into contact with noodles and carries away their moisture, achieving rapid drying.
The temperature for hot air drying is usually below 90 degrees Celsius to ensure that the quality and taste of noodles are not damaged by high temperatures.
Other characteristics of the 3 production lines
1. High degree of automation: Adopting PLC interface control to achieve automated production. The entire process from raw material transportation, kneading, rolling, steaming to cutting, drying, cooling, and packaging can be automatically completed by mechanical equipment, greatly reducing labor costs.
2. Production flexibility: The equipment on the production line can be customized and adjusted according to customer needs. For example, the cutting and boxing equipment can customize square or circular cakes with different diameters and thickness specifications according to demand. This enables the production line to adapt to changes in product specifications and market demand.
3. Nutritional balance: Non fried instant noodles do not go through the frying process, so the oil content is relatively low (only 4%~5%), and nutrients such as dietary fiber, vitamins, trace elements, and amino acids are largely preserved. This nutritionally balanced feature makes non fried instant noodles more in line with modern consumers' demand for a healthy diet.
4. Environmental protection and energy conservation: The hot air generated during the hot air drying process can be recycled, reducing energy consumption and improving resource utilization. At the same time, non frying processes also reduce oil fume emissions and environmental pollution during the production process.
Main production models: 60000 pcs/ 8h, 80000 pcs/ 8h, 100000pcs/ 8h, 120000pcs/ 8h, 160000pcs / 8h
This series of products have the characteristics of new technology, reasonable technology, stable operation and convenient maintenance. And be responsible for installation, commissioning equipment and training operators.
Production process
Main Unit Machine
Roller
The new type roller machine adopts an integral structure, the front and back are integrated, and the middle is uninterrupted. It consists of a feeding hopper, a feeding shaft, multiple groups of pressing rollers and the slitter device. The feeding shaft adopts four axis to make the feeding process continuous and uniform. The flour passes through the first group of roller to form a dough sheet, then the dough sheet is continuously rolled by the roller machine, and finally the dough sheet becomes a suitable thickness, which has the characteristics of smoothness and strong toughness. Each group of new pressure rollers adopts individual power, frequency control of motor speed, and alloy materials.
Noodle Steamer
The corrugated noodles are sent into the steamer with a mesh belt, and the noodles are gelatinized by steam heating, and the shape of the corrugated noodle is fixed.The steam box adopts a water-sealing structure to ensure that the steam does not leak. The upper cover can be lifted and lowered as a whole, which is convenient for cleaning. The mesh belt is made of stainless steel, which is safe and hygienic. Three-layer structure covers a small area.
Dryer
This dryer is the latest type of recent years, which adopts hot air drying technology. It improves the wind speed and temperature, also can ensure relative stability of noodle cakes, without shifting. The maximum temperature can reach 150 ºC, the scientific hot air circulation system makes full use of the heating energy, improves the baking effect. There are two zones, first zone 3 layer 18m, second zone 5layer 18m, include below two layer is cooling 9 mins. In general, drying time reaches about 40 minutes. The moisture content of non-fried instant noodles made is less than 10%, which is less than fried instant noodle.
conveyor of finished products
The noodle blocks are conveyed vertically, and only one noodle piece is allowed to pass at a time, which is convenient for manual or machine inspection and adjustment.
Details
Finished products
Products list for you to choose from
| Capacity |
Power |
Steam consumption |
machine dimension(M) |
Workshop dimension(m) |
Workers |
| 30000pcs/8H |
40 KW |
1400-1600KG/H |
45*2.5*4 |
55*5*4.5 |
6 |
| 60000pcs/8H |
65 KW |
1600-1800KG/H |
50*2.5*4 |
60*5*4.5 |
8 |
| 80000pcs/8H |
85 KW |
1800-2000KG/H |
58*3*4 |
68*6*4.5 |
10 |
| 100000pcs/8H |
110 KW |
2000-2200KG/H |
85*3*4 |
95*6*4.5 |
10 |
| 120000pcs/8H |
160 KW |
2200-2400KG/H |
100*3*4 |
110*6*4.5 |
12 |
| 160000pcs/8H |
200 KW |
2600-2800KG/H |
110*3.5*4 |
120*7*4.5 |
14 |
| 200000pcs/8H |
230 KW |
3000-3200KG/H |
120*3.5*4 |
130*7*4.5 |
15 |
| |
| workers:( not including packaging workers ) |
Our company
Henan DongFang Noodle Machine Group Co., Ltd. was founded in 1975, It is a high-tech company famous in China and abroad for its research and development, manufacture and sale of "DONG FANG" brand stick noodle machines and instant noodle machines and other food machinery.
The company's main products, the whole set of stick noodle machine and instant noodle machine have passed ISO9001 and CE international certification,and has been leading the technology trend of the industry.
Why choose us:
1.We are manufacturer and also have our own foreign trade team.
2.We have professional R&D staff who can make different design for your special request
3.Our professional workers will make the perfect noodle machine for you
4.We can send our engineer to your country for assembling and traning,we will send 2 technician to buyer's factory and Train employees how to operate.
5.We can provide competitive price and high quality noodle machine to you.
6. we have been engaged in manufacturing Instant noodles making machine for 46 years, accumulating rich experience and enjoying high reputation.
7. Long term cooperation with more than 100 customers in more than 50 countries. Provide free technical support and layout solutions for more than 1000 potential customers.
8. we are manufacturer, Fast delivery and good service .All the machines are strictly inspected before making shipment. We can also provide customized equipment according to the noodle products you provide
9. We have ISO9001 and CE certificate,And more than 50 patent certificates
10. Different production line can make fried/non- fried instant noodle, cup noodles, indomie noodles, maggi cup noodles, koka instant noodles, instant ramen, nissin ramen spicy seafood, nissin ramen spicy seafood,chow mein noodles, korean cup noodles etc.
11.Excellent after-sales service: Life-long after-sales service guarantee. For our equipment/customers, we provide technical support for life except one year warranty.
12.Complete supply chain supporting: Not only can we recommend professional manufacturers of boilers and packaging machines that match the production line, but also help customers solve problems in seasoning and formula. And when the customer is inexperienced in noodle making industry,we can also offer experience and help.
13. Have a keen market insight: Long-term continuous cooperation with large brands make us always be at the forefront of the market, observe changes in the market situation, adjust and update new equipment in real time, and provide customers with solutions that are most in line with market development.
More products
our customer
CE and ISO9001 Certification
FAQ:
1. Q: Are you manufacturers?
A: We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.
2. Q: What is your noodle machine for?
A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
3. Q: How many countries have you exported to?
A: we have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.
4. Q: What is your delivery time?
A: 40-50days. For special request, we can deliver the machine within 30 days.
5. Q: What about aftersales service?
A: We have 30 after-sales service staff with overseas service experience, will to assemble the machine and train the customer's workers when machine arrives.
After sales service commitment
In order to provide better service for customers, to make customers feel more at easy after cooperation with our company.
Our company promise as follows:
1. Three guarantees should be implemented within one year
from the date of completion and commissioning of the equipment.
During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).
2. After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.
3. When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.
4. After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply.
5. The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost.
The characteristics of the non fried hot air drying instant noodle production line are mainly reflected in the following aspects:
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