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Introduction to fully automatic noodle production line
1. Basic working principle
The fully automatic noodle production line squeezes flour into noodles through the relative rotation of the noodle rollers, and then cuts the noodles into strips using a cutting knife. The shape of noodles depends on the specifications of the noodle cutter, and a machine can produce multiple sizes of noodles by replacing different specifications of noodle cutters. This production line operates continuously from the feed to the front, achieving the production goals of high yield, high efficiency, and time-saving and labor-saving.
2. Overview of production line configuration
The fully automatic noodle production line usually consists of the following main parts: dough mixing system, pressing and cutting system, automatic shelf end trimming device, drying system, and off shelf cutting finished product system. Each part is responsible for specific production tasks, working together to ensure the smooth progress of the entire production process.
3. Introduction to the main system
Harmony system
The dough mixing system mainly consists of a flour elevator, flour conveyor, saltwater mixer, dough mixer, and electrical control cabinet. The system quantitatively controls the flour and mixed salt water delivered to form an atomized state, making the dough loose and evenly dry and wet.
Surface pressing and cutting system
The system includes a curing machine, a laminating machine, a rolling machine, a slitting machine, a rod feeding machine, and a strip picking machine. The matured dough is fed into a laminating machine to simultaneously make two dough sheets, which are then pressed into one sheet and subjected to multi-stage rolling to form a certain thickness of dough sheet. The pressed noodles are cut into wet noodles of different specifications by a cutting knife, and then sent to the parallel chain on the shelf by an automatic feeding machine.
Automatic shelving tail end trimming device
The automatic shelving tail end trimming device consists of lifting, lifting rod, tail end trimming, and control cabinet. The wet noodles hanging on the steel pole are lifted to the starting point of the drying room operation, controlled by infrared integrated circuits, and synchronously hung on the hanger of the mobile drying device. The tail end trimming machine cuts the bottom end at the pre drying starting point and can be recycled and used at any time.
Drying system
The drying system consists of the main drive for drying operation, steel wire rope, chain hanging device, steel structure cooling hanging fan, moisture exhaust fan, steam heating tube, sensor, temperature and humidity detection control instrument, and electrical control cabinet. The mobile steel wire rope hanging adopts stepless speed regulation, and sends the hanging surface into three drying zones to complete different stages of the drying process.
Off shelf cutting surface finished product system
The system for removing cut products from shelves consists of a removal machine, a shaping machine, a cutting machine, and a control cabinet. After drying, the dried noodles are taken off and sent to the noodle cutter, where they are cut into rod-shaped noodles of a certain length and measured and packaged.
The fully automatic noodle production line has the following characteristics and advantages:
1. High degree of automation: The entire production process is automated, greatly reducing manual labor.
2. High production efficiency: Continuous operation greatly improves production efficiency.
3. Good product quality: The noodles produced have good toughness and taste.
4. Safe and reliable * *: Advanced equipment and technology are used to ensure the safety and reliability of the production process.
5. Strong adaptability: Production specifications can be adjusted as needed to meet diverse needs.
Production process
1. Main technical parameters:
(1) Output:40T/24h
(2) Roller pairs :9 pairs
(3) Total power :around 118 kw
(4) Stick noodles specification:width 1mm~6mm,thickness 0.8mm~1mm,ф1mm~1.5mm
(5) Stick noodle length :200,240mm adjustable
(6) Drying time:4h~4.5h
2.Product list for you to choose from
| Model |
Power |
Capacity |
Workshop dimension(m) |
|
Workshop dimension(m) |
Workers |
| 350 |
47KW |
500KG/H |
66*9*4.5(+3.5) |
|
40*7*4(+3.5) |
5 |
| 450 |
58 KW |
600 KG/H |
70*11*4.5(+3.5) |
|
50*8*4(+3.5) |
6 |
| 550 |
63 KW |
750 KG/H |
75*12*4.5(+3.5) |
|
65*9*4(+3.5) |
7 |
| 650 |
78 KW |
1100 KG/H |
90*14*4.5(+3.5) |
|
65*10*4(+3.5) |
7 |
| 765 |
90 KW |
1200 KG/H |
115*16*4.5(+3.5) |
|
70*10*4.5(+3.5) |
8 |
| 850 |
98 KW |
1500 KG/H |
|
|
70*11*4.5(+3.5) |
9 |
| 1000 |
118 KW |
1700 KG/H |
|
|
70*12*4.5(+3.5) |
9 |
| 1500 |
300KW |
3500KG/H |
|
|
85*12*4.5(+3.5) |
9 |
| workers:( not including packaging workers ) |
3. Details of Main Product
Rolling Machine
Rolling Machine adopt different diameter roller rolling, is advantageous to the gluten forming;Ripple roller rolling,make the dough sheet draging in multi directions. improve the dough sheet quality. each roller adopt independent driving. Effectively guarantee the reliability of the transmission, and the structure is simplified, easy to maintenance.
Automatic drying room 1
The Dongfang newly designed tunnel with adoption of special chain system and longitudinal conveying system, keeps moisture and temperature changing continuously with stable noodle conveying;Through frequncy control adjusting the humidity and tempreture of each drying section, convenient and reliable; Clever drying room design can make the both end humid air flow toward the middle, , reduce the energy consumption 20-30%.
Automatic drying room 2
The Dongfang newly designed tunnel with adoption of special chain system and longitudinal conveying system, keeps moisture and temperature changing continuously with stable noodle conveying;Through frequncy control adjusting the humidity and tempreture of each drying section, convenient and reliable; Clever drying room design can make the both end humid air flow toward the middle, , reduce the energy consumption 20-30%.
The fully automatic noodle production line has the following characteristics and advantages:
1. High degree of automation: The entire production process is automated, greatly reducing manual labor.
2. High production efficiency: Continuous operation greatly improves production efficiency.
3. Good product quality: The noodles produced have good toughness and taste.
4. Safe and reliable * *: Advanced equipment and technology are used to ensure the safety and reliability of the production process.
5. Strong adaptability: Production specifications can be adjusted as needed to meet diverse needs.
4. Finished product
Shipping and Delivery
5. Why choose us:
1.We are manufacturer and also have our own foreign trade team.
2.We have professional R&D staff who can make different design for your special request
3.Our professional workers will make the perfect noodle machine for you
4.We can send our engineer to your country for assembling and traning.
5.We can provide competitive price and high quality noodle machine to you.
6. we have been engaged in manufacturing Instant noodles making machine for 46 years, accumulating rich experience and enjoying high reputation.
7. Long term cooperation with more than 100 customers in more than 50 countries. Provide free technical support and layout solutions for more than 1000 potential customers.
8. we are manufacturer, Fast delivery and good service .All the machines are strictly inspected before making shipment. We can also provide customized equipment according to the noodle products you provide
9. We have ISO9001 and CE certificate,And more than 50 patent certificates
10. Installation and commision: we will send 2 technician to buyer's factory and Train employees how to operate.Warranty is for one year
6.CE certification
7.Our customer
More products
FAQ:
1. Q: Are you manufacturers?
A: We are manufacturer of noodle machine with 40 years experiences, and more than 40 engineers, who can design the machine according to your special request.
2. Q: What is your noodle machine for?
A: Our noodle machine can produce many kinds of noodles, such as stick noodles, fresh noodles, instant noodles, fried instant noodles, non fried instant noodles, chowmein noodles, noodle leaves, extruding noodles, etc.
3. Q: How many countries have you exported to?
A: we have exported to more than 40 countries, such as Canada, Turkey, Malaysia, Nigeria, Bangladesh, Indonesia, India, etc.
4. Q: What is your delivery time?
A: 40-50days. For special request, we can deliver the machine within 30 days.
5. Q: What about aftersales service?
A: We have 30 after-sales service staff with overseas service experience, will to assemble the machine and train the customer's workers when machine arrives.
After sales service commitment
In order to provide better service for customers, to make customers feel more at easy after cooperation with our company.
Our company promise as follows:
1. Three guarantees should be implemented within one year from the date of completion and commissioning of the equipment.
During the warranty period, the company is responsible for repair and replacement of spare parts free of charge in case of failure due to internal quality problems of the equipment (excluding human factors).
2. After the equipment is delivered for use, the supplier should be provided with free technical guidance and training by electrical personnel and mechanical operators in the demander, including can learn after teaching and accommodation.
3. When the demander's equipment is in normal continuous production, the supplier shall send technicians to make a return visit by telephone or email once every six months, and assist the demander in equipment maintenance if there is any problem.
4. After the warranty period. The price of the equipment parts required by the demander (refer to the self-made parts of the supplier) can be reduced by 10% for timely supply.
5. The above services shall be provided until the demander stops using the equipment. During the use of the equipment, if the supplier has new technical projects launched, it can give priority to the technical transformation of the equipment for the demander, and only charge the cost.
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